Chapter 3 Section (6) Diffusible Hydrogen: Low Hydrogen Electrodes and Weld Metal Hydrogen Content

Low Hydrogen Electrode Designations

  • Diffusible hydrogen designation: The addition of the AC indicates compliance with diffusible hydrogen test requirements for weld metal from low hydrogen electrodes (as received or conditioned), with an average value not exceeding z mlz\,\text{ml} of H2H_2 per 100 grams100\,\text{grams} of deposited metal, where zz is 22, 44, 88, or 1616.
  • Suffix designators (e.g., e fifty five eighteen, e eighty eighteen twenty h c r):
    • 20: Optional designator for a moisture-resistant electrode.
    • HC: Designates the amount of diffusible hydrogen in ml/100 grams\text{ml} / 100\,\text{grams} of deposited metal.
    • R letter-number combination: Indicates the chemical composition of the deposited weld metal.
  • Coating thickness depends on the specific type of electrode.

Diffusible Hydrogen Testing and Measurement

  • Copper fixture: Used according to AWSA 4.3 to hold the test piece during welding to determine weld metal diffusible hydrogen.
  • Gas chromatography: The modern testing method used to eliminate the inherent hazards of mercury (HgHg).
  • Testing process: Four test samples are cleaned individually and placed into a tube under an inert atmosphere, typically argon gas, at high temperature for a determined time.

Moisture Content and Electrode Handling

  • Moisture impact: Humidity resulting from the manufacturing process has a more harmful effect on diffusible hydrogen levels than absorbed humidity.
  • Atmospheric moisture: Moisture in the air at the time of welding directly influences diffusible hydrogen levels, even when using very dry covered electrodes.
  • Handling containers: Plastic containers equipped with a rubber gasket seal reduce the rate of moisture absorption during handling, but are unheated and do not serve as a substitute for heated storage.