Chapter 3 Section (6) Diffusible Hydrogen: Low Hydrogen Electrodes and Weld Metal Hydrogen Content
Low Hydrogen Electrode Designations
- Diffusible hydrogen designation: The addition of the AC indicates compliance with diffusible hydrogen test requirements for weld metal from low hydrogen electrodes (as received or conditioned), with an average value not exceeding zml of H2 per 100grams of deposited metal, where z is 2, 4, 8, or 16.
- Suffix designators (e.g., e fifty five eighteen, e eighty eighteen twenty h c r):
- 20: Optional designator for a moisture-resistant electrode.
- HC: Designates the amount of diffusible hydrogen in ml/100grams of deposited metal.
- R letter-number combination: Indicates the chemical composition of the deposited weld metal.
- Coating thickness depends on the specific type of electrode.
Diffusible Hydrogen Testing and Measurement
- Copper fixture: Used according to AWSA 4.3 to hold the test piece during welding to determine weld metal diffusible hydrogen.
- Gas chromatography: The modern testing method used to eliminate the inherent hazards of mercury (Hg).
- Testing process: Four test samples are cleaned individually and placed into a tube under an inert atmosphere, typically argon gas, at high temperature for a determined time.
Moisture Content and Electrode Handling
- Moisture impact: Humidity resulting from the manufacturing process has a more harmful effect on diffusible hydrogen levels than absorbed humidity.
- Atmospheric moisture: Moisture in the air at the time of welding directly influences diffusible hydrogen levels, even when using very dry covered electrodes.
- Handling containers: Plastic containers equipped with a rubber gasket seal reduce the rate of moisture absorption during handling, but are unheated and do not serve as a substitute for heated storage.