Head vs Pressure Conversion Guide - `ft = psi x 2.31 / SG`, static vs dynamic head, water horsepower and efficiency
What You Need to Know
The big idea
In fluids/pump problems, you constantly bounce between pressure (like ) and **head** (like ). Head is often easier because:
- Pump curves are typically in head (e.g., of head vs flow).
- Head “packages” energy per unit weight of fluid, so you can add elevation, pressure, velocity, and loss terms cleanly.
Core conversion you must own
For a fluid with specific gravity (relative to water):
- is the **approximate** head of **water** corresponding to .
- For non-water fluids, divide by .
Reverse conversion:
Static vs dynamic head (pump context)
- Static head: the “no-flow” part (elevation and static pressure differences between start and end points).
- Dynamic head: the extra head needed when flowing (primarily friction/minor losses, plus any velocity-head change).
- Total Dynamic Head (TDH): the total head the pump must add at a given flow.
Water horsepower and efficiency
- Water horsepower (WHP) (also called hydraulic horsepower): useful power delivered to the fluid.
- Brake horsepower (BHP): shaft power required at the pump.
- Efficiency ties them together:
Reminder: You divide by efficiency to go from hydraulic power to required shaft power.
Step-by-Step Breakdown
A) Convert pressure head (fast and correct)
- Confirm what pressure means (gauge vs absolute). In most pump/head problems, you use gauge pressures unless told otherwise.
- Get the fluid .
- Use the conversion:
- Pressure head:
- Head pressure:
- Sanity check: higher means **more pressure per foot**, so for the same you get less head.
B) Compute TDH (energy equation mindset)
When you’re asked for pump head (TDH), pick a suction reference point (1) and a discharge reference point (2). A common “pump TDH” form is:
Where:
- is specific weight.
- is total head loss (major + minor).
Procedure:
- Choose points 1 and 2 (often at pressure gauges or free surfaces).
- Write each term:
- Pressure head:
- Elevation head:
- Velocity head:
- Losses:
- Decide what cancels:
- If both are large tanks: .
- If both open to atmosphere: gauge.
- Add what remains to get .
C) Convert TDH to water horsepower and required shaft power
- Compute hydraulic power (WHP).
- Divide by efficiency to get BHP.
- If a motor is involved, account for motor efficiency too.
Key Formulas, Rules & Facts
Pressure-head relationships
| Item | Formula | When to use | Notes |
|---|---|---|---|
| Pressure from head | Convert pump head to pressure rise | Works in US customary; assumes for water reference | |
| Head from pressure | Convert gauge to feet of that fluid | For water gives | |
| From fundamentals | Any unit system | Most “never mess it up” form |
The constant comes from water’s specific weight (about ) and .
Head components (what shows up in TDH)
| Head term | Expression | Meaning | Common simplification |
|---|---|---|---|
| Elevation head | Potential energy per unit weight | Use elevation difference | |
| Pressure head | Flow work per unit weight | Open tanks: gauge | |
| Velocity head | Kinetic energy per unit weight | Large tanks: velocity term | |
| Head loss | Major (pipe friction) + minor (fittings) | Often given; otherwise Darcy–Weisbach + values |
Static vs dynamic head (pump exam language)
- Static head (typical usage):
- Dynamic head is what grows with flow:
- Total Dynamic Head:
“Static head” definitions vary by industry/source. On exams, it usually means “what remains at .” When in doubt, write the full energy equation and label terms.
Water horsepower (hydraulic horsepower)
| Form | Formula | When to use | Notes |
|---|---|---|---|
| Using flow + head | Most common pump problems in US units | For water, set | |
| Using flow + pressure rise | If you have differential pressure directly | No extra needed because already reflects fluid | |
| Fundamental | Any unit system | Gives power in if SI units |
Efficiency and power chain
- Pump efficiency:
- Solve for shaft power:
- If motor efficiency is included:
Examples & Applications
Example 1: Convert discharge pressure to head for a non-water fluid
A pump discharge gauge reads pumping a fluid with . What head is that?
Setup:
Compute:
Key insight: same is **more head** for lighter fluids (lower ).
Example 2: Convert pump head to pressure rise for a heavy liquid
Pump adds of head to a liquid with . What pressure rise is that?
Setup:
Compute:
Key insight: higher gives more pressure per foot of head.
Example 3: TDH between two open tanks (classic static + friction)
You pump water from Reservoir A to Reservoir B. Both are open to atmosphere. The free surface in B is above A. Total head loss at the design flow is . Find TDH.
Because both tanks are open:
Because reservoirs are large:
So pump head is:
Key insight: in open-tank transfer, TDH is usually elevation difference + losses.
Example 4: Water horsepower and brake horsepower
A pump delivers of water at . Pump efficiency is . Find WHP and BHP.
Hydraulic power:
Shaft power:
Key insight: efficiency increases required shaft power by the factor .
Common Mistakes & Traps
Forgetting the specific gravity in head-pressure conversions
- Wrong move: using for every liquid.
- Why wrong: is for water.
- Fix: always apply .
Mixing “ft of water” with “ft of pumped fluid”
- Wrong move: reporting head as when the question implies head of the fluid.
- Why wrong: “feet of head” is energy per unit weight, but the conversion to pressure depends on .
- Fix: state the basis clearly; if converting to , include .
Using absolute pressure when the energy equation expects gauge (or vice versa)
- Wrong move: plugging atmospheric pressure into both sides inconsistently.
- Why wrong: absolute is fine only if used everywhere; most pump problems use gauge so atmosphere cancels naturally.
- Fix: choose one system and be consistent. Open tanks usually imply gauge at surfaces.
Calling elevation difference “TDH” and ignoring losses
- Wrong move: only.
- Why wrong: at flow, friction/minor losses can dominate.
- Fix: .
Dropping velocity head when points are in pipes (not tanks)
- Wrong move: assuming at gauges in piping.
- Why wrong: in a pipe, velocity head can be significant.
- Fix: only neglect velocity head at large reservoirs or when explicitly justified.
Efficiency inversion error
- Wrong move: .
- Why wrong: efficiency is output/input.
- Fix: .
Using the wrong constant (3960 vs 1714) without checking inputs
- Wrong move: using with in .
- Why wrong: pairs with ; pairs with .
- Fix: match constant to your variables:
- and : use (include )
- and : use
Confusing “static head” definitions across sources
- Wrong move: memorizing one phrase and misapplying it.
- Why wrong: some references define static head as elevation only; others include pressure differences.
- Fix: write the energy equation and identify what remains at .
Memory Aids & Quick Tricks
| Trick / mnemonic | Helps you remember | When to use |
|---|---|---|
| “ is about (of water)” | Fast pressure-to-head anchor point | Quick conversions and sanity checks |
| “Heavier fluid, higher pressure per foot” | If then for the same | Decide whether to multiply or divide by |
| “TDH = static + losses (+ velocity changes)” | Don’t forget friction/minor losses | Open tank transfer, pump sizing |
| “Hydraulic power is (times in US form)” | WHP structure and units | Estimating pump power |
| “Efficiency lives in the denominator” | Any power requirement calculation | |
| Constant check: “ goes with feet, goes with psi” | Pick the right horsepower constant | Avoid plugging wrong variables into formulas |
Quick Review Checklist
- You can convert pressure to head with:
- You can convert head to pressure with:
- You can write pump head (TDH) from the energy equation:
You remember what “static” vs “dynamic” means:
- Static: exists at (elevation and possibly pressure differences).
- Dynamic: grows with flow (losses, velocity terms).
You can compute water horsepower:
- You can compute required shaft horsepower:
- You avoid traps: wrong use, gauge vs absolute confusion, and forgetting losses.
You’ve got the key relationships now; do 2–3 conversions and one TDH-to-BHP problem and you’ll be exam-ready.