Materials: Modern Materials

Modern Materials

Modern materials are continually evolving with technological advancements. They are developed through new or improved processes, often involving man-made materials or human intervention.

  • Modern materials are distinct from 'smart materials' because they do not react to external changes.

Classification of Modern Materials

Kevlar

  • Features: Aramid fibers known for high cut and heat resistance.
  • Uses:
    • Body armor
    • Cut-proof gloves and aprons
    • Aerospace applications
    • Surfboard components
    • Puncture-resistant bicycle tires

Precious Metal Clay (PMC)

  • Features:
    • Clay-consistency material composed of fine metal particles.
    • Behaves like ceramic clay; easily moldable, shapeable, and formable.
    • Hardens upon firing with a kiln or butane torch.
    • Inexpensive compared to solid metals like silver.
  • Uses:
    • Jewelry
    • Decorative items
    • Small sculptures
    • Fobs

High-Density Modeling Foam

  • Features:
    • Polyurethane closed-cell foam blocks or sheets.
    • Lightweight and easy to work with using traditional woodworking tools or CNC milling/routing.
    • Sands easily, enabling the creation of intricate shapes and forms.
  • Uses:
    • 3D modeling
    • Prototypes

Polymorph

  • Features:
    • Granules that become moldable at approximately 60^\circ C.
    • Can be heated in water or with a hair dryer.
    • Solidifies at room temperature.
    • Also available in liquid form; liquid at room temperature and solidifies at 2^\circ C.
  • Uses:
    • Modeling
    • Shaping ergonomic handles
    • Prototyping mechanical parts