TXV Charging Curve Quick Reference
TXV Charging Curve Overview
- The chart used is the TXV charging curve; axes: left vertical = refrigerant line lift (ft), bottom axis = total refrigerant line length (ft). Middle shows three curves: lower, middle, upper.
- Rule: if the operating point lands below the curves, you need to add refrigerant; if it lands above the curves, you need to remove refrigerant.
Curve Selection Criteria
- Step 1: Measure the liquid line temperature. Example: TextLL=100v0∘F.
- Step 2: Determine line length and vertical lift:
- Total line length: distance from condenser to evaporator.
- Vertical lift: is the evaporator higher than the condenser? quantify height in feet.
- If indoor section is above condenser, use the given lift value.
- Step 3: Plot the intersection of (line length, lift) on the chart to choose the curve: lower, middle, or upper.
- Guidance: for long line sets or large vertical lift, use the upper curve to account for pressure drop and require more subcooling.
- Practical purpose: manufacturers design these curves to ensure proper charge and better system performance.
TXV Curve Application: Pressure-Temperature Plot
- After selecting the curve, plot the pressure and temperature on the TXV curve:
- LLT: TextLL on the liquid line axis.
- High-side pressure: PextHS (psig).
- If the intersection lands on the chosen curve (e.g., middle curve), the charge is considered correct.
Example: R-22 System
- Given: T<em>extLL=100∘F,P</em>extHS=233 psig.
- The intersection with the middle curve aligns with the middle curve, indicating the charge is appropriate.
- Read the corresponding saturation temperature: on the chart for R-22, around the point corresponding to this pressure, Textsat≈112∘F.
- Subcooling calculation (per example): ΔT<em>sub=T</em>extsat−TextLL≈112∘F−100∘F=12∘F.
- So, using the middle curve yields about 12∘F of subcooling.
Subcooling and Reading Charts
- Subcooling is the difference between the saturated liquid temperature at the high-side pressure and the actual liquid line temperature after the coil: ΔT<em>sub=T</em>extsat−TextLL.
- Read and compare against the P-T chart to verify the curve selection and the implied subcooling.
- Important: each manufacturer may format charts differently; the core skills are accurate measurements and applying them to the chart correctly.
Key Takeaways
- Use the line length and lift to choose the appropriate TXV curve (lower/middle/upper).
- If the plotted point is below the curves, add refrigerant; if above, remove refrigerant.
- Verify with the P-T chart: ensure the LLT and HS pressure intersect the correct curve for the expected subcooling.
- Read charts and tables carefully; manufacturer variations require solid measurement and interpretation skills.