Notes on Total Quality Management Gurus

Chapter Objectives

  • Identify different quality gurus in quality management.
  • Recognize contributions of quality gurus in quality management.

Overview of TQM Movement

  • The philosophies of notable individuals have shaped the evolution of Total Quality Management (TQM).
  • Common goal: Continuous improvement of products and services by minimizing variation and enhancing underlying processes.

Dr. William Edwards Deming

  • Birth: 14th October 1900 – Death: 20th December 1993
  • Known as the "Father of Quality Control."
  • Key Contributions:
    • Transformed Japanese manufacturing after WWII, leading to global competitiveness.
    • The Deming Prize, Japan's highest award for quality, named in his honor.
    • Developed the Deming Cycle (Plan-Do-Check-Act).
  • Quality Definition: Only the customer can define quality; it is relative and adjusts based on customer needs.
  • Focus on creating an organizational system that fosters continuous improvement through cooperation and learning.
  • Responsibilities of Management:
    • Create a vision for improvement.
    • Set clear standards and provide appropriate work conditions.
    • Engage in customer requirements and enhance employee skills.
Deming's 14 Point Methodology
  1. Constancy of Purpose: Focus on long-term goals instead of short-term profits.
  2. Adoption of New Philosophy: Shift from outdated management styles to prevent delays and defects.
  3. Cease Dependence on Inspection: Ensure quality is built into products rather than inspected into them.
  4. End Lowest Tender Contracts: Foster relationships with fewer suppliers for consistent quality.
  5. Improve Every Process: Engage management and workers in constant system improvement.
  6. Institute Training on the Job: Provide up-to-date training integrated with company objectives.
  7. Institute Leadership: Managers should foster quality focus rather than quantity.
  8. Drive out Fear: Create a trust-filled environment that encourages contributions.
  9. Break Down Barriers: Enhance collaboration across departments.
  10. Eliminate Exhortations: Remove slogans and targets that don't provide actionable methods.
  11. Eliminate Arbitrary Numerical Targets: Use statistical methods for quality and productivity instead of quotas.
  12. Permit Pride of Workmanship: Eliminate practices that undermine the sense of pride in work.
  13. Encourage Education: Ongoing education for all employees to maintain quality standards.
  14. Top Management's Commitment: Strong commitment from management to improve quality continuously.
Deming's 7 Deadly Diseases
  1. Lack of constancy of purpose.
  2. Stress on short-term profits.
  3. Personal review systems lacking resources.
  4. Job-hopping by managers.
  5. Decision-making based solely on visible data.
  6. High medical costs.
  7. Liability costs driven up by lawyers.

Philip Crosby

  • Birth: 18th June 1926 – Death: 18th August 2001
  • Known for the concept: "Quality is Free."
  • Four Absolutes of Quality:
    1. Quality is conformance to requirements.
    2. System focus: Prevention, not appraisal.
    3. Performance standard of Zero Defects.
    4. Measurement by the price of non-conformance.
  • Developed a 14-step quality management process focusing on continuous improvement and error-cause removal.

Dr. Joseph Moses Juran

  • Birth: 24th December 1904 – Death: 28th February 2008
  • Known for the Juran Trilogy: Quality Planning, Quality Control, Quality Improvement.
    • Quality Planning: Understanding customer needs and setting goals.
    • Quality Control: Standards setting and measurement.
    • Quality Improvement: Structured approaches to problem-solving.
  • Emphasized quality as fitness for use and the need for management leadership in quality initiatives.

Dr. Walter Andrew Shewhart

  • Birth: 18th March 1891 – Death: 11th March 1967
  • Known as the "Grandfather of Quality Control."
  • Developed the concept of control charts and the Shewhart Cycle (PDSA).
  • Focused on managing variations in processes and achieving statistical control.

Armand Feigenbaum

  • Birth: 1922
  • Credited with Total Quality Control.
  • Defined quality as the total composite characteristics affecting the product's ability to meet customer expectations.
  • Emphasized management commitment, workforce training, and customer satisfaction.

Prof. Kaoru Ishikawa

  • Birth: 13th July 1915 – Death: 16th April 1989
  • Developed the quality circle concept and cause-and-effect diagram (Ishikawa diagram).
  • Viewed quality as a collective organization effort and emphasized educational foundation for TQM.

Genichi Taguchi

  • Birth: 1st January 1924 – Death: 2nd June 2012
  • Focused on product design and robust design to minimize variations and maximize performance.
  • Innovated the concept of loss to society associated with poor product performance.

Dr. Shingo Shigeo

  • Influential in the development of Just-In-Time (JIT) manufacturing and Zero Quality Control (ZQC).
  • Advocated for process efficiency and eliminating waste in production.