Big Hanna Composter Study Notes

MAKE YOUR OWN COMPOST - SIMPLE AND PRACTICAL

  • The Big Hanna composter effectively addresses food waste, a significant and unpleasant portion of the waste stream.

  • Daily Process: Food waste is emptied into the Big Hanna composter every day.

  • Process Duration: Average composting process takes between 6 to 10 weeks.

  • Automatic Features: The composter automatically aerates and turns, ensuring optimal natural decomposition from start to finish.

  • Finished Compost Handling: The compost is automatically dispensed into a bag or bin, ready for mixing with soil or transferring to a maturation bay.

  • Odor Control: The composting takes place in a closed in-vessel unit, eliminating unpleasant odors on-site.

ENERGY CONSUMPTION

  • Energy Usage: The composter has low energy consumption, rotating the cylinder for 1 minute every hour.

  • Temperature Generation: The biological decomposition process generates temperatures ranging from 131ºF to 149ºF.

  • Heating Mechanism: Temperature is monitored between the hood and cylinder to decide when to activate the heater for pre-heating air entering the cylinder.

CONSTRUCTION MATERIAL

  • Stainless Steel: All parts in contact with compost are made of stainless steel, with CE marking indicating compliance with European safety standards.

MODELS OF BIG HANNA

T60-T480 Models

  • Standard Units: Models T60 through T480 represent the range of standard units.

  • Infeed Options: Models T60 and T120 offer two infeed options, with or without a hopper-fed inlet, totaling six standard configuration options.

  • Shredding Capabilities: Models T60 and T120 can be outfitted with a shredder.

Neter Models (Neter12 to Neter36)

  • Capacity: Ranges from 2,600 to 23,800 lbs. of food waste per week, expandable to 38,000 lbs./week when combined with a mechanical dewatering unit.

  • Customized Infeed: Infeed systems are tailored according to food waste type and collection systems.

Reduction Capabilities

  • Food Waste Reduction: Big Hanna can reduce food waste by up to 90%.

TECHNICAL INFORMATION

Model Capacities

  • Variation in Capacity: Capacities differ based on content, moisture, absorbent material, and more.

Daily/Weekly/Yearly Capacities Table (lbs.)
  • Food Waste/day: T60 (44-79), T120 (94-157), T240 (126-378), T480 (252-756), Neter12 (378-1,134), Neter20 (630-1,890), Neter28 (882-2,646), Neter36 (1,134-3,401)

  • Food Waste/week: T60 (330-550), T120 (660-1,100), T240 (880-2,640), T480 (1,760-5,290), Neter12 (2,640-7,930), Neter20 (4,400-13,220), Neter28 (6,170-18,510), Neter36 (7,930-23,810)

  • Food Waste/year: T60 (17,100-28,600), T120 (34,300-57,300), T240 (45,800-137,500), T480 (91,700-275,100)…

  • Number of Households: T60 (55-70), T120 (90-135), T240 (130-300), T480 (275-650)

SPECIFICATIONS

  • GHG Emissions: Emissions avoided calculated from the EPA using WARM (per year)

  • Material Handling: Inspection doors, access doors, touch screen controls, energy meters, and more options are available across models.

CAPACITY CONSIDERATIONS

  • Catering vs. Residential Waste:

    • Restaurant waste often consists of uniform types but leads to lower capacity if not diverse. Freshness can slow the biological process.

    • Prior Food Waste Audit Recommended: Weigh waste for a week against meals served to understand average weekly waste.

    • Moisture Content: High moisture from canteens should be removed before feeding into the Big Hanna composter, which may require a drainage cart.

Operating Conditions

  • Minimum Temperature Requirement: Food waste must be at least 59ºF for optimal capacity.

SYSTEM DESIGN

Customized Infeed Systems

  • Neter12 to Neter36: Custom infeed options, hoppers based on waste collection, shredders/macerators for wet waste, and other options.

Key Parts of the System:

  1. Inlet

  2. Ventilation Filter

  3. Fan

  4. Electrical Cabinet

  5. Inspection Door

  6. Compost Bin or Bag

OPERATIONAL FEATURES

Inlet Design
  • Standard models include self-feeding options by residents. Restaurant staff would typically feed the machines based on their specific protocols and waste collection methods.

Shredder Installation
  • T60 and T120 allow shredder installation enhancing throughput by size reduction, made of Hardox steel for durability.

Automatic Emptying
  • Cylinder remains 60-70% full, with gradual compost emptying directly into a bag/bin for further handling.

Composting Process Control
  • Sensors for tracking moisture, CO2, humidity, and temperature are available.

Cleaning & Maintenance Schedules
  • Regular cleaning of the area surrounding the composter is crucial (often needing hot water).

  • Maintenance activities take about 30 minutes weekly, depending on usage patterns.

Operating System Features
  • Touchscreen interface, temperature monitoring, and logging features facilitate user interaction and effective operation.

  • Internet connectivity enhances monitoring and alarms capabilities.

LEGAL CONSIDERATIONS

  • Some areas require adherence to specific food waste regulations. Contact local authorities for compliance assessments regarding composting methods and emissions.

ENVIRONMENT & INSTALLATION

  • Installation can occur indoors or outdoors but must be sheltered to ensure proper operation. Recommended floor: Washable Concrete.

  • Compliance with ventilation regulations necessary to mitigate odors and exhaust, including options for biofilters and sewer connections.

COMPOST STORAGE

  • Mature compost could be stored in a maturation bay to enhance quality. Recommendations for proper mixing with green materials and maintaining structure should be followed.