Germination outcome and end of germination : transfer to Kiln

Desired Germination Outcome

  • Grain appears swollen with moisture for germination.

  • Significant forked rootlets are present.

  • Overgrown acrospires observed.

  • Nonfeasible conditions include:

    • Acrospires at 75% of kernel length under husk.

    • Smearable endosperm.

    • Presence of enzymes, simplified protein structures, and carbohydrates.

  • Completion of germination involves transferring green malt to the kiln.

Unloading Process

  • Both rectangular and circular vessels are unloaded using an auger.

  • Quick transfer times are emphasized for maintaining control.

  • Importance of covering the germination floor for even aeration:

    • Partially uncovered floors lead to uneven aeration and uncontrollable malting.

  • Designed transfer time for batches is less than two hours.

Key Issues and Risk Areas in Germination

  • Critical to maintain aerobic respiration throughout malting process:

    • Consumes oxygen and moisture, producing carbon dioxide and heat.

    • Declines in oxygen and increases in carbon dioxide can induce anaerobic conditions.

  • Anaerobic conditions can lead to:

    • Production of undesirable byproducts:

      • Hydrogen sulfide.

      • Lactic acid.

      • Acetic acid.

      • Methane.

  • Watering of grain bed is important to support growth and counteract drying effects of airflow.

Malting Loss and Airflow

  • Standard malting loss from clean barley to cleaned barley ready to ship is 18%.

  • Airflow through grain beds relies on:

    • Even grain bed depths.

    • Proper loading and leveling of vessels.

  • Turning of grain bed prevents rootlet growth from blocking airflow.

  • Carbon dioxide accumulation can hinder germination growth.

  • Use of germination return air is restricted to avoid high carbon dioxide levels.

Conclusion of Germination Review

  • Next lecture will cover kilning, the final step of the malting process.