CLASS 7 Q&A

Concrete Structure Construction

  • Monolithic Pour: Columns and slabs can be poured simultaneously in a concrete structure, creating a strong, unified structure.

Re-shoring and Slab Construction

  • Re-shoring: Necessary when a slab hasn’t gained sufficient strength to support loads typically before reaching 75-100% of its design strength.

  • Slab Types:

    • One-way Slab: Carries load along one direction between two supports.

    • Two-way Slab: Distributes load in both directions, supported on all sides.

  • Importance of Rebar: The bottom layer of rebar is crucial in a two-way slab for resisting bending moments, providing tensile strength.

  • Pour Stopping Points: Typically stops at mid-span between support points or predetermined construction joints.

  • Formwork Removal: Formwork and shores for an upper-level slab can be removed after 3-4 days or when reaching the necessary strength.

  • Weak Points in Lift Slab: Control joints are considered the weakest points in a lift slab.

Foundations

  • Mat Foundation: A concrete slab that spreads across the entire footprint of a building, transferring weight to the soil.

  • Floating Foundation: Constructed by excavating soil such that the weight of the structure balances the weight of the soil removed, including water weight.

Dealing with Cracked Concrete

  • Concrete Evaluation: If a monolithic slab shows severe cracking, it must be evaluated by a Structural Engineer for necessary repairs, which may include re-pouring or using an epoxy mix.

Concrete Freezing

  • Visible Effects: When concrete freezes, it appears frosty or icy, has a rough texture, and may exhibit cracks or pitting.

Sitework Practices

  • Glacial Till: Dense, unsorted mixture of materials deposited by glaciers.

  • Backfilling Technique: Backfill concrete foundation walls in lifts of 6-24" thick, compacting each lift before the next.

  • Dozer Operation: Run the dozer perpendicular to the wall to minimize lateral pressure on the foundation.

  • Backfilling Timing: Do not backfill a high concrete wall immediately after stripping.

  • Well Point System: A dewatering method using small-diameter pipes to lower groundwater levels surrounding construction sites.

  • Unbalanced Fill: Occurs when one side of a foundation has higher backfill, causing uneven pressure.

  • Slope Requirements: The grade for a commercial building should slope away at 2% for drainage purposes.

  • Guinea Definition: A blue-painted grade stake used for elevation marking.

Foundation Preparation

  • Bedrock Evaluation: When encountering bedrock during excavation, have it evaluated by an engineer, typically doweling into the bedrock to integrate it into the structure.

  • Tying Footings to Bedrock: Use rebar or anchor bolts installed into drilled holes in bedrock, pouring concrete around them.

Pile and Caisson Construction

  • Slurry Wall Construction: Involves creating a trench filled with bentonite slurry for stabilization, followed by placing reinforcement and concrete. Guide walls are typically 3 feet wide.

  • Tiebacks: Horizontal anchors that stabilize retaining walls by connecting them to a stable structure behind.

  • Pile Definition: Deep foundation elements used to transfer heavy loads to deeper, stable soil or bedrock.

  • Pile Cap: A thick slab that distributes loads from columns/walls to a group of piles.

  • Pile Heave: Upward movement occurring during pile driving; must be monitored and possibly addressed by redriving or creating voids.

  • Pipe Pile vs. Bell Caisson: Pipe piles are hollow tubes driven into the ground; bell caissons have a wider base for increased capacity.

  • Franki Pile: A driven cast-in-place concrete pile with a compacted base plug, named after its inventor, Edgard Frankignoul.

  • Installation Method: Driven by a drop hammer that compacts a concrete plug to stabilize the casing.

  • Removing Deviations: Engage a structural engineer for corrective procedures if piles deviate from tolerances.

  • Caisson Description: Drilled foundations expanded at the base, unlike piles.

  • Wood Pile Guidelines: Cutoff point should be below the lowest expected groundwater level.

Structural Steel Fundamentals

  • AISC: The American Institute of Steel Construction; sets steel design standards.

  • Moment Connection: A joint allowing the transfer of bending moments between structural members such as beams and columns.

  • Shear Stud Definition: Transfers shear forces between steel beams and concrete, creating composite action.

  • Erection Tolerance: Typically ranges from 1/8 to 1/4 inch for steel structures.

  • Commercial Stair Specifications:

    • Riser Height: 7 inches

    • Tread Depth: 11 inches

  • Relieving Angle: Supports masonry, relieving it of structural load.

  • Plumbness Tolerance: 1/500 of steel column height in any direction as per AISC guidelines.

  • Adjusting Out-of-Plumb Steel: Consult the structural engineer for adjustments, preferably in small increments.

  • Beam Penetration Method: Can be reinforced with stiffeners or additional framing.

  • Cold Rolled Steel Usage: Typically used in applications requiring thinner, precise materials.

  • Tension Control Bolt: Pre-tensioned bolts torqued until the spline shears off, commonly used in structural connections.