suspension 2B

Overview of Height Control Valves and Suspension Systems

Introduction to Terrain and Equipment Usage

  • Discussion on the treacherous nature of BC's terrain in North America.

  • Heavy loads are characteristic of operations in this region, leading to significant equipment wear and challenges.

  • Importance of proper testing for equipment in severe conditions.

Height Control Valves

  • Definition: Elements that work in coordination with air suspension systems to maintain desired ride height of vehicles.

  • Components associated with height control valves:

    • Pressure Protection Valve:

    • Maintains air pressure in the system to prevent leaks.

    • Opens to deliver air supply only when reaches 80extPSI80 ext{ PSI}.

    • Closes when there is a loss of pressure in the supply system, maintaining sufficient air pressure at the height control valve.

    • Airbags: Adjust height depending on the load and road conditions.

Functionality of the Height Control Valve
  • Visual explanation of the valve's operation:

    • Arm linked to the differential of the axle, influenced by axle movement (up/down) in relation to the frame rail.

    • Axle movement causes the arm to pivot, managing air pressure in airbags:

    • If axle drops: arm pivots down, causing air to exhaust from airbags.

    • If axle raises (i.e. load removal): arm pivots up, allowing air inflow to airbags.

  • Constant adjustment to maintain parallel alignment with the frame rail regardless of the load and terrain effects.

Structure of the Height Control Valve
  • Consists of three ports:

    1. Supply Port: Connected to the air supply tank or air dryer.

    2. Delivery Port: Sends air to airbags.

    3. Exhaust Port: Allows air release from airbags.

  • Ride Height Definition: Distance specified by manufacturers from the frame rail to the axle or bump stop. Critical for vehicle stability and performance.

  • Adjustability: The linkage can be adjusted to change ride height:

    • Longer linkage increases ride height.

    • Shorter linkage decreases ride height.

Electronic Sensors in Suspension Systems

  • Electronic sensors, similar to optical sensors, communicate with the Electronic Control Unit (ECU) to maintain ride height automatically.

  • Examples of vehicles with such systems include GMC Yukons and Cadillac Escalades, where electric motors function to adjust suspension based on ride height requirements.

Specific Suspension Designs

  • Discussion on poor suspension designs:

    • Example: Kenworth eight-bag suspension, which consists of two airbags per axle in tandem trucks.

    • Risks associated with suspension design failures, particularly axle alignment issues at high speeds, potentially leading to severe accidents.

  • Emphasis on the normal operations and maintenance related to these suspension designs and the frequent breakage due to shock and load.

Types of Trailer Suspension
  • Varieties of trailer suspensions, including:

    • Leaf Pack Suspension: A standard tandem axle trailer configuration. It rides on equalizers which allow leaf springs to pivot freely.

    • The role of equalizers in maintaining stability and ride quality is critical as they absorb shocks and adjust the load between leaf springs.

  • Mechanics of the spider suspension design highlighted to show how it deflates and inflates airbags to manage ride height effectively.

Advanced Technologies in Suspension

  • Overview of Hendrickson's Innovations:

    • The history of innovation from early suspension systems to modern advancements in lift axles.

    • The pursuit of weight reduction and efficiency in design exemplified by the composite ST series suspension.

  • Key features of the SC series suspension:

    • Reduction of system weight up to 69extlbs69 ext{ lbs} per axle.

    • Enhanced installation flexibility and compact design (22.1 inches of package space).

    • Emerging technologies such as the compliant tie rod (CTR) that provides an effective dampening system and self-centering mechanism.

Practical Implications of Air Pressure Changes
  • Explanation of vehicle load impact on air pressure in the suspension bags:

    • An increase in load leads to an increase in air pressure within the bags to maintain proper ride height.

  • Understanding these systems is crucial for effective vehicle performance and safety under varying load conditions.

Conclusion

  • Understanding of the suspensions and height control mechanisms is essential for maintenance and operation of heavy-load vehicles in challenging environments. The integration of advanced technologies, pressure-sensitive systems, and proper adjustments is crucial for effective vehicle functionality and safety.