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Intrinsic Factors
inherent, not dependent on external conditions. Examples: water content, surface area, pH, salt content, biological structures, nutrient content, antimicrobial constituents, presence of other microbes
Extrinsic Factors
factors that are influenced by external factors. Examples: temperatures, humidity, air composition, packaging
Biological Structures
first line of defense, outer coverings of fruits, shells of nuts or eggs. Can also harbor unintended microbes
pH
most microbes optimally grow at neutral pH, 4.6 is magic number for inhibition
Effects of pH outside of Optimum Growth
stationary-phase bacterial cells are more resistant to low or elevated pH, also more resistant to other stresses (cross-protection)
Moisture Content: aw
Ratio of the water vapor pressure of a food to the vapor pressure of pure water at the same temperature, measure of available water within food. Pure water is 1.0
Humectants
bind water and lower aw, examples: NaCl, Sucrose, Glycerol.
Halophiles
Salt-loving, require high-salt for growth (6% to over 30%)
Xerophiles
Dry loving, grow in environments with low aw (<0.8), halophiles are often xerotolerant (can surive but not grow)
Osmophiles
high osmotic-pressure loving, high sugar content. examples: yeast in juice
Osmotic Stress
Osmotic shock is caused by change in solute concentration around a cell, causing water movement to change across membrane of cell. Usually occurs prior to desiccation
Desiccation
Cell needs to increase the internal osmolarity of the cell:
selective influx of potassium
Accumulate osmoprotectants (compatible solutes) in their cytoplasm, nuetral compounds that do not effect metabolism
Compatible Solutes
uptake or synthesis of compatible solutes renders the cell more resistant to stress such as high osmolarity or high temperatures. Also confer cross protection to different stresses such as heat, cold, and oxidation
Eh: Redox potential (measured in millivolts)
Aerobic bacteria required oxidized conditions (+)
Anaerobic bacteria require reduced conditions (-)
microbes can influence Eh conditions
Manufacturing: vacuum packaging, modified atmosphere packaging, hot-filling, 10% CO2 in fruits, vegetables, and meats
Antimicrobials
spices may contain antimicrobial constituents. milk contains lactoferrin, eggs contain lysozyme. Can be created by bacteria such as bacteriocins (small proteins that poke holes in closely related bacteria)
Presence of other microorganisms
inhibition by natural microflora or added microbes due to competition, inhibitory metabolites, alteration of environment (lowering pH)
Psychrotrophs
<7 to 30C
Mesophiles
20 to 45C
Thermophiles
55 to 65C
Freezing
not lethal step for bacteria and fungi, considered lethal step for parasites
Relative Humidity
%RH of storage environment and aw of food, EXTRINSIC
Hurdle Concept
use multiple factors to control microbe growth
HACCP
Hazard Analysis Critical Control Points, knowing/predicting/anticipating hazards and controlling them
Three Hazards
Biological, Chemical, Physical
Biological Hazards
foodborne pathogens
Chemical Hazards
Allergens: (9) eggs, dairy, fish, crustaceans (shellfish), peanuts, tree nuts, wheat, soy, and sesame
Added: pesticides, cleaners, sanitizers
Natural: heavy metals (lead), mycotoxins, shellfish toxins, etc.
Physical Hazards
may chip teeth, choke, lacerate
evaluate your ingredients at receiving
evaluate your process (metal detectors)
Seven Principles of HAACP
Conduct a hazard analysis
Identify critical control points (CCP)
Establish critical limits for each critical control point
Establish critical control point monitoring requirements
Establish corrective actions
Establish procedures for verifying the HACCP system is working as intended
establish record keeping procedures. Establish procedures for verifying the HACCP system is working as intended
Conduct a hazard analysis
focus on food and hazards associated with the ingredient, processing, storage, and intended use
Identify Critical Control Points (CCP)
Critical points in the process to take action to control/reduce the likelihood of those hazards
Examples:
Biological: cooking, cooling, high pressure processing, formulation
Chemical: labeling to warn consumer, cleaning
Physical: metal detection, X-ray
Establish Critical Limits for each CCP
science-based decision process and data to prove those limits will control/reduce the hazards. Could come from USDA, FDA, scientific publication, metal detector for physical hazards. Example, chicken must be cooked to 165F internal temp
Establish CCP Monitoring Requirements (Monitor)
how to ensure that you are meeting CCP. Temperature probes, metal detectors, allergen labels, cleaning procedures
Principle 5: Establish Corrective Actions
When something goes wrong, what do you do?
Product hold procedures, investigations, documentation, training of line workers
Is finished product testing a good CCP?
NOOOO
Principle 6: Establish Procedures for verifying HACCO system is working as intended
Verification (are you doing what you said you would in HACCP plan)
Validation (is what you said you would do in HACCP plan still controlling the hazard), hazards can evolve
Principle 7: Establish Record-Keeping Procedures
designate individuals capable of taking recordings of data and corrective actions
designate record-retention requirements
make records easy to retrieve in case of emergencies
Preservatives
slow product spoilage caused by mold, air, bacteria, or yeast
maintain quality of food
help control contamination that can cause foodborne illness
Physical, static, and cidal agents
Physical Strategies for Preservation
Filtration
Microfiltration (0.1uM) great for protozoans and okay for bacteria
Ultrafiltration (0.01uM) great for both protozoans, bacteria, and some viruses
Nanofiltration (0.001uM) great for everything
Reverse Osmosis (removal of chemicals and salts while removing all microbes)
Centrifugation (often done in cheese wheel production)
Static + Cidal Preservatives
salt is one of the best preservatives
Organic acids + esters (transport and membrane effected)
Mechanism for Organic Acids in Preservation
if the pH is LOWER than the pka, then the acid can enter the cell
Acid must be protonated (uncharged) to go through cell membrane
the acid will dissociate within the cell
the cell must spend energy (ATP) pumping the acid out of the cell, and will not be able to grow/thrive
if pH>pka, will organic acid preserve?
NO
this means that the RCOO- will be unprotonated
cannot enter the cell
if pH<pka, will organic acid work as a preservative?
YES, the RCOOH will enter the cell
it will deprotonate inside and make the cell pump it out
pH of food = 5.5; pKa of organic acid = 4.75
DOES NOT CROSS THE MEMBRANE
H of food = 5.5; pKa of organic acid = 6.0
DOES CROSS MEMBRANE
Organic Acids: Acetic and Lactic
inhibit gram-negative and positive bacteria
Organic Acids: Benzoic, Propionoic, and Sorbic
inhibit Yeasts and molds
Natamycin
pka=3.58
like sorbic acid, used in fermented foods (low pH)
inhibits yeasts and molds very well
Sulfites
effective below pH=4
inhibit DNA replication, enzymes, protein synthesis, etc.
used in wine, fruits, juices, SAUSAGE, shrimp, pickles, and starches
some humans are sensitive to sulfites
Sodium Nitrite
used as curing agent in meats
primarily inhibits C. botulinum, prevents outgrowth of spores
Lactic acid bacteria are tolerant of nitrite
causes pink color in cured meats
reduces ATP production in C. bot
Preservatives vs. Processing Aids
Preservatives slow product spoilage caused by mold, air, bacteria, etc.
remain in food throughout shelf life (chemicals must be labelled)
Processing aids are substances used in production of foods and are NOT present in any significant amount in the finished product
Processing Aid
substances used in production of foods and are NOT present in any significant amount in the finished product.
added to food but removed before finished product
a wash of the food
added but only present in an insignificant level
Example: chlorine wash for baby carrots
Microbial Preservation Methods
Heat
Pressure
Irradiation
gases, bacteriocins, phage
High Pressure Processing
“cold pastuerization”
DONE IN PACKAGING
microbial control
Enzyme inactivation
Cheese ripening (releases lysis enzymes)
shellfish shucking, removes shell
Could create tailing effect where subpopulations of resistant microbes survive
Spore forming bacteria are much more resistant
can create cross-protectants
Ionizing Radiation
removes electrons from molecules in cell, free radicals that damage molecules such as DNA
Ultraviolet Light (UV)
non-ionizing radiation
excites electrons in molecules, hinders replication
LIMITING FACTOR IS EXPOSURE TIME
Gamma Rays
stored in pool of water to absorb radiation from cobalt-60
consumers don’t appreciate it
Bacteriocins and Phage
Bacteriocins are peptides produced by microbes to perforate membranes of closely-related microbes
Phages are specific to certain bacteria, can be used as sanitization step
Sanitation
reduces levels of microorgansims of public health concern to an acceptable level
Cleaning
removal of soils, minerals, and other deposits
typically use the look test, if it looks clean then it is
Clean-In-Place (CIP)
wet-cleaning water and chemicals are cycled through equipment, typical for juiceries, dairies, and breweries
Biofilm
complex ecosystem formed by one or more bacteria
provides attachment, survival, and nutrition
Cleaning Methods: Open Exposure, Low Moisture
flour, bakeries, peanut butter, etc.
dry clean
vaccums
sweeping
alcohol
limited, out of place, water usage
Cleaning Methods: Open Exposure, High Moisture Foods
meats, cheeses, fruits, veggies
Disassembling, foaming, scrubbing, etc.
need to make sure contact time is long enough, avoid splashback from floors and walls
Measuring Cleaning Effectiveness
-ATP swabs, tests for living cells
D-Value
reflects the resistance of an organism to a specific temperature (measured in minutes)
as the decimal reduction time, time required to destroy 90% (or one log) of the organisms at a specific temperature
Z-value
number of degrees required to change the processing time ten-fold
provides information on the relative resistance of an organism to different temperatures
can help calculate equivalent thermal processes at different temperatures
If the current thermal processing time is D-value= 11.6 minutes at 145F and the Z-value=14.4F, what would the processing time be at 130.6F and 159.4F?
116 minutes at 130.6
1.16 minutes at 159.4
F-value
process lethality over a range of times and temperatures
includes heating and cooling
to find logarithmic reduction, divide F-value by the D-value
Retort
inactivates spore formers (C. bot, C. perfrigens, Bacillus cereus)
12-D process, over a billion cell elimination
used for canned goods
Pasteurization
target vegetative forms of bacteria and fungi
milk (used to be for tuberculosis) and juice
Commercial Sterility
destroys all vegetative and spore-forming pathogens and most spoilage microbes
Ex) retort and ultra-high temp process
Product Recall: Class 1
reasonable probability that use or exposure of product will cause serious adverse health consequences or death (Listeria, allergens, etc.)
Product Recall: Class 2
situation where use or exposure to product may cause temporary or medically reversible adverse health consequences ow where the probabiltiy of seriou adverse health consequences is remote (undeclares sulfites)
Product Recall: Class 3
situation where use or exposure is not likely to cause adverse health effects (flies in food)
Market Withdrawal
product has minor violation that would not be subject to FDA legal action but does not align with the band. Example,
Infection
Microbes are ingested and grow in your body, causing illness.
• Onset times vary but generally day(s).
• Examples: Listeria monocytogenes, Escherchia coli O157:H7, Salmonella spp., Vibrio spp.,Campylobacter jejuni, Hepatitis A, Toxoplasma gondi
Intoxication
Microbes grow in foods and produce toxins.
• You ingest the food with the toxin and become sick.
• Onset times generally hours.
• Watch out with Mycotoxins – years?
• Examples: Staphylococcus aureus, Clostridium botulinum, Bacillus cereus, Mycotoxins
Toxicoinfection
Microbes are ingested, colonize and then produce toxins.
• Examples: C. botulinum (infant botulism), C. perfringens.
rare- can happen in infants who consume honey
Spoilage Microbes
lactic acid bacteria
facultative anerobes
produce gas, slime, milkiness, souring, and discoloration
Yeasts and molds
gas production, visual, odor, taste
Killing Spoilage Microbes
extend LAG phase as long as possible, AVOID log phase
heat processes
hot-filling
pausterization
irradiation
UV